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Crystallizer copper tube

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Plate Crystallizer

Plate Crystallizer

What a plate crystallizer does

A plate crystallizer guides molten steel through a water‑cooled copper plate cavity so the heat is rapidly extracted and a solid shell forms with the required thickness and width. By maintaining uniform heat transfer across the plate, it reduces surface cracks, segregation, and bulging, enabling stable, high‑speed continuous casting in modern steel mills.

Key structure and specifications

Typical crystallizer copper plates are made from high‑conductivity alloys such as deoxidized copper, Cu‑Ag, Cu‑Cr‑Zr, combining strong thermal conductivity with high strength at elevated temperature. Common specifications include plate widths roughly 900–2200 mm, thickness around 25–50 mm, lengths 800–1200 mm, plus internal cooling channels and surface treatments like hard chrome or advanced multilayer coatings to resist wear and thermal fatigue.

Performance advantages and applications

Plate crystallizers offer fast, uniform cooling that supports higher casting speeds, longer campaigns, and better slab surface quality compared with conventional designs. They are widely used in medium and thin‑slab casters supplying plate mills, coil lines, pipes, and heavy structural steel, where improved productivity, energy efficiency, and consistent product quality are critical to competitiveness.

Plate Crystallizer Attributes

AttributeParameterDescription
Product NamePlate Crystallizer Copper MouldCopper plate assembly forming slab moulds in continuous casting machines for steel slabs.
ApplicationSlab CCM (thin/medium slabs)Solidifies molten steel into slabs via forced water cooling in plate-based crystallizers.
Copper Alloy GradeCu-Ag (0.07–0.1% Ag) / Cu-DHPAlloyed copper with high thermal conductivity and elevated recrystallization temperature.
Plate Thickness27–60 mmVaries by slab size; 27 mm for thin slabs, thicker for medium slabs up to 135 mm.
Length1100–1200 mmOptimized for funnel-shaped or parallel plate designs in slab casters.
Width Range1220–1700 mm (wide faces)Accommodates slab widths from 900–1700 mm in continuous casting.
Shape DesignFunnel / Parallel plate / H²Funnel for nozzle immersion; parallel for uniform stress; H² for flow optimization.
Cooling SystemWater tank parallel to working surfaceNarrow water gap (5–7 mm) ensures high flow rate (6–10 m/min) for heat removal.
Surface CoatingSingle Cr-platingChromium layer improves wear resistance; prone to peeling over time.
Thermal Conductivity~390 W/m·KEnables efficient heat dissipation from molten steel to form solid shell.
Bulge/Offset50–60 mm (funnel max)Upper bulge supports submerged nozzle and slag melting in meniscus area.
Service Life200–500 heats (extendable by grinding)Dependent on alloy, coating integrity, and operational conditions.
Slab Thickness Supported40–135 mmThin slabs (40–60 mm CSP) to medium slabs (90–135 mm).
Key FeaturesWidth/thickness adjustmentOnline adjustment capability reduces downtime and improves productivity.
StandardsOEM / customer specificationsCustom dimensions and tolerances per CCM machine design.

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