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Crystallizer copper tube

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Crystallizer Copper Plate

Crystallizer Copper Plate

Uses of crystallizer copper plates

Crystallizer copper plates are used in continuous casting to form the wide faces of steel slabs or billets, facilitating rapid cooling while maintaining dimensional accuracy. Their role is crucial in industries like construction, automotive, and heavy machinery, where consistent quality and productivity in slab or billet production are required.

Specifications of crystallizer copper plates

These copper plates come in a variety of sizes depending on caster design, typically ranging in width from 900 mm to over 2200 mm and thicknesses of 25 to 50 mm. They are made from high-conductivity copper alloys such as Cu-Cr-Zr or Cu-Ag for superior thermal performance and mechanical strength. Surface treatments like chrome plating improve wear resistance and extend service life.

Performance advantages in steel casting

Crystallizer copper plates provide excellent heat transfer, enabling faster casting speeds and reduced defects like surface cracks and segregation. Their durable alloys and optimized design extend operational life and reduce maintenance costs, making them indispensable for modern high-volume steel production. This enhances energy efficiency and product consistency in demanding casting environments.

Crystallizer Copper Plate Properties

AttributeParameterDescription
Product NameCrystallizer Copper Plate for SlabsCopper plates used in slab continuous casting crystallizers to solidify molten steel slabs.
ApplicationSlab continuous castingForms and supports thin solidified shell in slab moulds during casting.
Copper Alloy GradeCu99.5% + Ag 0.07–0.1%Copper-silver alloy increases recrystallization temperature and wear resistance.
Thickness Range40–60 mmTypical thickness needed to withstand mechanical and thermal loads.
Length Range180–1120 mmLengths designed to fit different continuous casting machine moulds.
Cooling MethodWater-cooled copper plateCooling directly forces heat transfer for slab solidification.
Surface CoatingCr plating (single layered)Chromium plate enhances wear resistance but may peel after long use.
Thermal ConductivityHigh (copper alloy typical values)Ensures rapid heat extraction to maintain billet shell formation.
Design FeaturesFunnel shape, parallel plate, H²-shape layoutsAdapted to slab casting size and to optimize molten steel flow and heat transfer.
Typical Slab Thickness40–135 mmSuitable for thin to medium slab continuous casting processes.
Service Life200–500 heats (+ use after grinding)Effective life extended by design and coating refinements.
Quality StandardsCustomized per CCM and customer requirementsIncludes dimensional tolerances, surface finish, and alloy composition.
IndustriesSteel mills with slab casting machinesApplied in integrated steelmaking and rolling mill feedstock production.

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