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Crystallizer copper tube

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Crystallizer copper tube square billet

Crystallizer copper tube square billet

Applications of square billet crystallizer copper tubes

Square billet crystallizer copper tubes are essential for continuous casting of square billets used in rebar, wire rod, and structural steel production. They support high-speed casting in steel mills, ensuring smooth shell formation and minimal breakouts. Industries like construction and automotive rely on these tubes for reliable billet quality, enabling efficient downstream rolling processes.

Specifications of crystallizer copper tube square billet

Crystallizer copper tube square billet specifications include sizes 50x50 to 650x650 mm, wall thickness 6-50 mm, and lengths 602-1100 mm, with radii up to 17000 mm. Materials like Cu-DHP for small sizes or Cu-Cr-Zr for larger billets provide optimal conductivity and strength. Custom tapers and chrome plating match machine needs for precise fit and longevity.

Performance advantages for square billet production

Square billet crystallizer copper tubes deliver superior thermal conductivity, faster solidification, and reduced cracks for higher casting speeds. Advanced coatings extend life, lowering maintenance and boosting throughput. They suit steel plants producing construction and engineering steels, offering energy efficiency and consistent quality.

Crystallizer copper tube square billet  Attributes

AttributeParameterDescription
Product NameCrystallizer Copper Tube for Square BilletCopper mould tube designed for continuous casting of square steel billets in CCM.
ApplicationCCM square billet castingForms and cools molten steel into square billets for rolling mill feedstock.
Copper GradeCu-DHP / Cu-Ag / Cu-Cr-ZrCu-DHP for small billets ≤160x160 mm; Cu-Ag/Cu-Cr-Zr for larger sections.
Cross-section ShapeSquareSquare profile for standard billet production in steel casters.
Size Range50x50–650x650 mmComprehensive range from small 50x50 mm to large 650x650 mm billets.
Example Dimensions100x100x900 mm; 110x110 mm; 120x120 mmTypical specs like 100x100 mm with R4000 radius for common casters.
Length602–1100 mm (up to 2000 mm)Standard lengths fitting various CCM crystallizer setups and radii.
Wall Thickness6–50 mmVariable thickness optimized for heat transfer and mechanical strength.
Taper DesignSingle/double/triple/parabolic (R3000-17000)Precision tapers ensure uniform shell growth in square billets.
Coating TypesNi-Co-Cr / Cr / Ni-Fe / Hard chromiumMultilayer coatings enhance wear resistance and extend service life.
Thermal Conductivity≥390 W/m·KHigh conductivity enables rapid solidification and high casting speeds.
Surface FinishMirror polish, Ra ≤0.1 μmUltra-smooth finish minimizes billet defects and friction.
Hardness (Coated)HRC 40–50+Improves durability against thermal and mechanical wear.
Dimensional ToleranceWall ±0.1 mm; straightness ≤0.1%Tight tolerances for consistent billet quality and caster performance.
Cooling MethodWater-cooled walls with channelsEfficient primary cooling supports high-production billet casting.
Service Life500–1000+ heatsAchieved through quality materials, coatings, and precision machining.
Quality StandardsOEM specs / ISO 9001Customizable with full inspection reports for CCM compatibility.
Typical IndustriesSteel billet casters, rolling millsEssential for square billet production in integrated steel plants.

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